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Cut & Sew

Cut and Sew Sportswear From Pattern to Finished Garment

Every piece is cut and constructed in-house, giving you control over fit, panels, trims, and finishing.

Construction

Built From Scratch for Complete Design Flexibility

Cut and sew manufacturing is the foundation of custom sportswear. Crossports develops patterns, cuts panels, and constructs garments to your block instead of decorating a stock style.

That control matters for teamwear, compression, outerwear, and any program where fit, panel layout, and durability have to stay consistent across sizes and repeat orders.

  • CAD Pattern Support
  • In-House Cut and Sew Lines
  • QC Stitch Inspection
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Cut & Sew at Crossports
Production Floor

Construction Details That Hold Up in Use

From first marker to final stitch, the garment is built around your measurements and performance requirements.

Pattern and Grading

Blocks are developed and graded so size runs stay consistent from sample to bulk.

Precision Cutting

Panels are cut to the approved marker, protecting grain, print placement, and material yield.

Stitch and Assembly

Seam types, stitch density, elastics, and finishing are set to the product brief.

Program Flexibility

Panel changes, contrast pieces, and construction upgrades can be sampled before bulk.

Cut & Sew Flow

Pattern, Cut, Assemble, Inspect

Cut and sew programs follow a controlled floor sequence so fit and construction stay true to the approved sample.

Cut & Sew process at Crossports
  1. Pattern Lock

    The sample block and size set are confirmed before markers are issued to cutting.

  2. Cut and Bundle

    Panels are cut, bundled, and issued to sewing with the approved construction notes.

  3. Sew and Inline QC

    Assembly is checked for seams, measurements, and finishing before branding and packing.

Ready to Start?

Start Your Product With Crossports

Share your product requirements, designs, or ideas with our team. We’ll help turn your concept into a production-ready product.

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